1200 Series Tube Expanders
Introduction
Heat exchangers play a pivotal role in numerous industries by facilitating the efficient transfer of heat between fluids. To ensure optimal performance and longevity of heat exchangers, the integrity of the tubes within these systems is paramount. Tube expanders are vital tools in this regard, used for expanding and securing tubes within the heat exchanger. The 1200 series tube expanders stand out for their efficiency and reliability among the various options available.
Understanding Tube Expanders
Tube expanders are mechanical devices used to expand the end of a tube to fit snugly within a tube sheet or other components of a heat exchanger. This process ensures a tight seal, preventing leaks and enhancing the overall efficiency of the heat exchanger. Tube expanders come in various designs and specifications, tailored to different types of heat exchangers and applications.
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Uses of the 1200 Series Tube Expanders:
The 1200 Series tube expanders are used on heat exchangers with thick tube sheets. The expanders come in 4 standard reaches with either 1.1/2″ or 2.1/4″ length of roller. These tools cover from 1.1/2″ reach to 12.3/4″. Even if you are rolling with the 1.1/2″ or the 2.1/4″ rollers you can use the reach to step roll into thick tube sheets. Also, the length of reach allows passing through headers to get to the tube sheet.
- Most popular tube expander worldwide for heat exchangers and condensers.
- Can be used for step rolling thick tube sheets.
- Ideal for rolling through water walls etc.
We work to high tolerances for all machining of expanders and associated equipment. This allows accurate expansion to achieve perfect sealed joints in tube sheets. Using the best tool steel and cryogenic processes for hardening and conditioning. Giving our tooling the optimum performance in the harshest surroundings.
We assemble each expander while checking the quality of the manufacture. Every individual tool is laser-marked with our name, Powermaster Canada. Also, we mark with the tube OD, wall thickness and expansion range. Expanders are then oiled bagged and boxed for shipping. Therefore, with our quality control and machining excellence, we supply a quality tool.
Key Features of the 1200 Series Tube Expanders
The 1200 series tube expanders offer several key features that make them a preferred choice for many industries:
- High Efficiency: The design of the 1200 series allows for quick and efficient expansion, reducing downtime and increasing productivity.
- Precision Engineering: These expanders are manufactured with high precision, ensuring a perfect fit every time and minimizing the risk of leaks.
- Durability: Made from high-quality materials, the 1200 series tube expanders are built to withstand the rigors of industrial use, providing long-lasting performance.
- Versatility: The 1200 series can be used with various tube materials and sizes, making them suitable for different types of heat exchangers.
Applications of the 1200 Series Tube Expanders
The 1200 series tube expanders are employed in a variety of industries, including:
- Power Generation: Ensuring the reliability and efficiency of heat exchangers in power plants.
- Petrochemical: Maintaining the integrity of heat exchangers used in refining and chemical processing.
- HVAC: Enhancing the performance of heat exchangers in heating, ventilation, and air conditioning systems.
- Marine: Providing robust and durable solutions for heat exchangers in marine vessels.
Tube and Sheet Sizes:
- 1/2″-1.1/2″” OD.
- Tube Sheet Adjustable Range 1/2″-12.3/4″.
- 3/8″ and 1/2″ Square mandrel drive .
Rolling Thin Wall Tube
If your tube is 18 BWG or thinner, a five-roll system will work in your favour. Five roll tube expanders with the same reach as the 1200 series are the 1200-5 Tube Expanders.
Using a rolling system like the TCW system will keep all joints consistent. These are also available for rental weekly. Call us at (613) 764-0572.
Rolling Drives.
