Electric 1.1/8" - 3.0" ID.
FM-3000 Pipe Beveling Machine
Pneumatic 1.1/8" - 3.0" ID.
FM-3000 Pipe Beveler - Comprehensive Overview
An In-Depth Look at Specifications, Benefits, Applications, and Operational Guidelines
Introduction
The pipe beveler FM-3000 machine is one of the most widely used pieces of equipment designed for precision pipe beveling. It is recognized for its robust build, innovative features, and exceptional performance in industrial settings. Available in either electric (120v/240v) or pneumatic-driven models, this machine caters to diverse requirements and preferences. This document provides an in-depth look at the Pipe Beveler FM-3000, covering its specifications, benefits, applications, and operational guidelines.
Specifications
Technical Specifications
The FM-3000 Pipe Beveling machine is engineered to deliver high precision and efficiency. Its technical specifications include:
- Power Options: Electric (120v/240v) 50/60Hz, 1000 watts, 8.32/4.16 Amps.
- Pneumatic 0.70 Hp, air consumption 34-36 cfm, air pressure 6 Bar/90psi.
- Beveling Capacity: Suitable for pipes from 1.1/8 inches to 3.0 inches in diameter.
- Speed: Electric 75 rpm, pneumatic 110 rpm.
- Torque: Electric 82 Nm (60.48 ft/lbs) Pneumatic 66 Nm (41.30 ft/lbs).
- Feed Stroke 40mm, 1.9/16 inches.
- Weight: 70 lbs for electric models, 65 lbs for pneumatic models
- Dimensions: 24 inches (L) x 18 inches (W) x 16 inches (H)
Beveling Machines and Ranges ID.
Range: 3/4" - 1.5/8" (20 - 42mm) ID.
Range: 1.1/8" - 3.0" (28 - 76mm) ID.
Range: 1.0" - 4.0" (23 - 104mm) ID.
Range: 1.9/16" - 4.1/16" (39 - 104mm) ID.
Range: 2.0 - 8.0" (49 - 203mm) ID.
Range: 4.0" - 12.0" (100 - 306mm) ID.
Pipe Beveler Procedures
1. Pre-Operational Planning and Safety
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Review Specifications: Before starting, consult the project drawings or engineering drawings to confirm the required bevel angle, length, and surface finish. These specifications dictate the cutting technique and machine settings.
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Safety Gear and Environment: Ensure all operators are wearing appropriate personal protective equipment (PPE)—safety glasses, gloves, and hearing protection. Verify that fire extinguishers, emergency stop functions, and proper ventilation are in place. Clear the work area of any obstructions or debris.
2. Pipe Preparation
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Surface Cleaning: Remove mill scale, rust, oil, and any contaminants from the pipe ends. A clean surface is essential for precise marking and cutting.
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Marking the Bevel Line: Using a suitable layout tool, mark the intended bevel area on the pipe end. Common practices include marking multiple reference points to verify the intended angle and bend.
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Dimensional Verification: Measure and verify the pipe’s inner and outer diameters to ensure the beveling machine (and locking jaws) are properly set for the specific workpiece.
3. Machine Setup
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Fixture and Clamping: Mount the pipe securely in the beveling machine’s jaws or fixture. Improper mounting can cause inaccuracies and safety hazards during the machining process.
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Setting Cutting Parameters: Based on the specifics from the drawing:
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Bevel Angle: Adjust the preset angle on the machine to the required specification.
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Speed and Feed Rates: For optimal finish quality, set the machine’s rotation and feed rates according to the material type and bevel geometry.
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Coolant and Lubrication: If applicable, ensure that coolant is properly supplied to reduce heat build-up and improve the finish.
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4. Execution of Pipe Beveler Operations
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Initial Cut (Preliminary Pass): Start with a preliminary cut to remove any irregularities and to establish a guiding channel for the final pass. Adjust the depth control on the pipe beveler to remove a thin layer without compromising accuracy.
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Final Beveling Pass: Proceed with the final pass, ensuring the bevel reaches the design specifications. Continuous monitoring during this process is key—observe any vibrations or misalignments.
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Tool Condition Monitoring: Watch for signs of wear on the blade or cutting tool. Dull tools can result in an uneven bevel and might necessitate an early change-out to maintain consistent quality.
5. Post-Cutting Procedures and Quality Control
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Inspection and Measurement: After beveling, carefully inspect the workpiece for conformity to specifications. Use precision measuring instruments (such as bevel gauges, protractors, or digital angle finders) to verify:
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The accurate bevel angle
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Uniformity along the entire edge
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Smooth surface finish with no undue tool marks
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Deburring and Cleaning: Remove any burrs or sharp edges with appropriate deburring tools. Clean off any residues to ensure that the edge is ready for subsequent welding or fabrication steps.
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Documentation: Record the procedure’s parameters and outcomes. Frequent documentation aids in quality control and helps troubleshoot or optimize future beveling operations.
6. Machine Shutdown and Maintenance
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Shutdown Protocol: Once the work is complete, safely power down the machine following the manufacturer’s recommended procedures.
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Maintenance Checks: Inspect the machine for any debris or tool wear that may affect future performance. Regular maintenance schedules (lubrication, cleaning, calibration) help ensure both quality and safety.
These procedures help ensure not only that the bevel is of high quality but also that the operations are safe and repeatable. For situations that require specialized bevel angles or involve high volumes, automation with CNC-based beveling machines can provide consistency and reduced human error.
Additional Considerations:
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Training: Continuous training of pipe beveler operators on the latest techniques and safety protocols is crucial.
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Process Optimization: Some manufacturers might integrate inspection systems, such as laser measurement devices, to automate quality control.
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Environmental Controls: In production settings, dust extraction and coolant recycling can also improve both the working conditions and the longevity of machine components.
If you would like more details on our Pipe Beveler FM-3000 or any other bevelers from our selection of quality tooling. Please do not hesitate to contact us.
